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Laser Cutting Puzzles

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Cutting a puzzle is a balance of piece fit and kerf: too loose and pieces fall out, too tight and they will not separate. Interlocking design and material thickness both matter. These projects include step-by-step instructions and the cut files makers used, so pieces hold together yet come apart cleanly. Choose a puzzle project that suits your material thickness, and cut a small test section to check piece fit before the full run.

FAQs

How do you laser cut puzzles?

Prepare your design and material, set the machine to values suited to puzzles, and run a small test before the full piece. Settings vary by laser and material, so start from a project's noted values. Follow the step-by-step instructions and adjust to your own puzzle.