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100mm (4") Coaster Jig - Round and Square Coasters

Instruction
240519_100mm_Coaster_Jig.xcs
240519_100mm_Coaster_Jig
.xcs
Application scenario
Laser (15min)
Machine & module
xTool D1 Pro
20W
Compatibles · 11
Material used
1/8"(3mm) Basswood Plywood
3mm Basswood Plywood
1295
5003

Information

      A jig so you can work on four coasters in one sitting.
    

Instruction

1

Step1: Gather all your items together.

100mm (4") Coaster Jig - Round and Square Coasters instruction: step 1 - Gather all your items together.
Preview

Get together your three sheets of 3mm basswood.  Set up your machine with a honeycomb ready to cut two sheets.

2

Step2: Cut out two jigs

100mm (4") Coaster Jig - Round and Square Coasters instruction: step 2 - Cut out two jigs
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100mm (4") Coaster Jig - Round and Square Coasters instruction: step 2 - Cut out two jigs
Preview
100mm (4") Coaster Jig - Round and Square Coasters instruction: step 2 - Cut out two jigs
Preview

In the file, head to the second Canvas named “To Cut & Engrave”.  Align a sheet of basswood and process the cut/engraving.  Repeat two times.

3

Step3: Glue cut jigs together

100mm (4") Coaster Jig - Round and Square Coasters instruction: step 3 - Glue cut jigs together
Preview
100mm (4") Coaster Jig - Round and Square Coasters instruction: step 3 - Glue cut jigs together
Preview

Glue the two pieces together.  Make sure that the cuts, and not the outside of the board, align as best as possible.

4

Step4: Glue jig to base

100mm (4") Coaster Jig - Round and Square Coasters instruction: step 4 - Glue jig to base
Preview

Glue the two cut pieces already joined to the base.  Your jig is now complete.

5

Step5: Align jig

100mm (4") Coaster Jig - Round and Square Coasters instruction: step 5 - Align jig
Preview
100mm (4") Coaster Jig - Round and Square Coasters instruction: step 5 - Align jig
Preview

I align the jig to the top and bottom left-hand side and ensure it is straight.  I then place the laser to the top left when ready to process a job.

6

Step6: Bur your designs

100mm (4") Coaster Jig - Round and Square Coasters instruction: step 6 - Bur your designs
Preview
100mm (4") Coaster Jig - Round and Square Coasters instruction: step 6 - Bur your designs
Preview

The jig is good for round and square 100mm (4") coasters.  Align in the jig and set your parameters to engrave.

 

The first Canvas named “guide” is where you can place your pictures.  All lines are locked so you can move things around without messing up the jig.  The outer box is there to ensure that the engraving follow the jig exactly and is set to score at 0% power and maximum speed.

 

Within the four areas are some guidelines.  The circle is for round coaster and allow you to ensure your design will stay within the coaster.  The inner square is the rough workable size for a slate coaster with rough edges.  The main size works well for square coasters.

 

Any questions, let me know!

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xTool Supplies Used in This Template

xTool D1 Pro
xTool D1 Pro
1/8"(3mm) Basswood Plywood
1/8"(3mm) Basswood Plywood
3mm Basswood Plywood
3mm Basswood Plywood