In this How-to I explain how you can design a name puzzle in Creative Space from xTool (with nice rounded corners). A new version of xTool Creative Space is coming. I did not know this at the moment I made this tutorial. I assume that the functions will continue to exist, perhaps in a slightly different place within the program.
If you want to use the design I uploaded, you have to install the font ‘Instant Noddle’ First. It is a 100% free font and you can get it at www.dafont.com
To make the puzzle you can watch my step by step video on youtube. It is in Dutch, but I made English subtitles you can show.
setting1: Cut the puzzle baseplate out of 3mm plywood
setting2: Cut the letter mold out of 3 mm plywood
setting3: Cut the letters out of 5 mm plywood.
Glue the two layers of the baseplate together
if you want you can paint the letters of the name puzzle