harleywolf29
harleywolf29
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Kustom Cottage Sign with Bluey and Motivational Quote

Instruction
Bluey Kustom Name Sign-FINAL.xcs
Bluey Kustom Name Sign-FINAL
.xcs
Application scenario
Laser processing、Inkjet printing、Blade cut
Machine & module
xTool M1 Ultra
10W
Compatibles · 2
Material used
1/8" Maple Plywood
1/8"(3mm) Maple Plywood
Holographic Self-adhesive Vinyl
21

Information

      I love making Kustom Keepsakes!! https://www.youtube.com/@kustomkarve 
I made this for a good friend of mine.
    

Instruction

1

Step1: Prep & Design

Kustom Cottage Sign with Bluey and Motivational Quote instruction: step 1 - Prep & Design
Preview
Kustom Cottage Sign with Bluey and Motivational Quote instruction: step 1 - Prep & Design
Preview
Kustom Cottage Sign with Bluey and Motivational Quote instruction: step 1 - Prep & Design
Preview
2 More images

A friend wanted a kustom Bluey Sign with his daughter's name on it for Christmas and he said I had full control, so I spent way too much time coming up with the idea! I wanted to print, laser, and cut with this design. 

2

Step2: Print - Apply X Tool Fixative Spray

Kustom Cottage Sign with Bluey and Motivational Quote instruction: step 2 - Print - Apply X Tool Fixative Spray
Preview

1.     Prep the Surface
   •     Apply XTool Wood Printing Fixative Spray or InkAid to enhance color vibrancy.
   •     Follow the application instructions provided on the product label.
2.     Print the Design

   •     In Mode - Select the “Multi-Module Processing."
   •     Use the Ink Module to print directly onto the wood.
   •     Important: Do not remove the item after printing.
3.     Switch to Laser Engraver
   •     With the printed item still in place, switch to the Laser Module.
   •     Refer to the instructional video for guidance on module switching.
4.     Repeat for Additional Items
   •     For each new item, repeat Steps 2 and 3.
   •     Return to Step 2 after completing the laser process.

3

Step3: Laser Engraver Setup & Cut File Preparation

https://photos.google.com/album/AF1QipMPw8cohGWyZzNAOBKZ634nCgfmg5s8jfX9Nqze/photo/AF1QipNxnTSt-EIUTxsVqYJjziYOXs_GLDiR_5l18x2N

1.     Switch to Laser Engrave
   •     Carefully switch to the Laser Engraver while keeping your printed items in place.
   •     Do not move or adjust the printed piece during this transition.
2.     Prepare Your Files
   •     Ensure you have two files ready:
   •     A Printed File (used earlier)
   •     A Cutout File (used for lasering)
3.     Adjust Mode Settings
   •     In the Mode section, select “Multi-Module Processing."
   •     This will change cut lines from “Not Supported” to “Cut.”
4.     Review Each Layer
   •     Double-check your cutout file layers to avoid accidental engraving.
   •     You should only use the CUT layer during the laser process—no engraving over the printed design.

Pro Tips
•     If your cut lines don’t update, recheck the mode setting and file format.
•     Label your layers clearly (e.g., “Cut Only”) to prevent confusion during setup.
•     Consider locking the printed layer in your design software to avoid accidental edits.

4

Step4: Vinyl Letter Cutout & Application

Kustom Cottage Sign with Bluey and Motivational Quote instruction: step 4 - Vinyl Letter Cutout & Application
Preview
Kustom Cottage Sign with Bluey and Motivational Quote instruction: step 4 - Vinyl Letter Cutout & Application
Preview

1.     Set to Fine-Cut and add your Fine-Point Blade.
   •     In material settings, switch to Holographic Self-Adhesive Vinyl and Fine-Point                            Blade.

2.     Cut the Letters
   •     Use a Fine Point Blade on a cutting mat to cut out your vinyl letters.
3.     Weed the Vinyl
   •     Carefully weed away excess vinyl, leaving only the desired letters on the backing.
4.     Apply Transfer Tape
   •     Place transfer tape over the weeded vinyl.
   •     Smooth it down to ensure full contact with the vinyl.
5.     Transfer to Your Sign
   •     Position the vinyl on your sign and burnish (press firmly) to ensure crisp adhesion.
   •     Slowly peel away the transfer tape, leaving the vinyl letters in place.

5

Step5: Assemble & Finish

Kustom Cottage Sign with Bluey and Motivational Quote instruction: step 5 - Assemble & Finish
Preview
Kustom Cottage Sign with Bluey and Motivational Quote instruction: step 5 - Assemble & Finish
Preview
Kustom Cottage Sign with Bluey and Motivational Quote instruction: step 5 - Assemble & Finish
Preview
2 More images

1.     Arrange Your Elements
•     On your 24" x 24" sign board, thoughtfully arrange the vinyl letters, printed pieces, and quote.
•     Take time to balance spacing and alignment for a visually pleasing layout.
2.     Secure the Pieces
•     Once satisfied with placement, glue down all printed components and decorative elements.
•     Allow glue to dry fully before proceeding to the next step.
3.     Seal Vinyl Surfaces
•     Use a clear coat pen or clear spray sealant to gently go over the vinyl lettering.
•     This helps lock in adhesion and adds a protective layer.
4.     Protect the Entire Sign (Optional)
•     For added durability and finish, apply a gloss or matte protective spray over the entire sign.
•     Choose your finish based on the desired final look—gloss for shine, matte for subtle elegance.

Comments

Remixes

xTool Supplies Used in This Template

xTool M1 Ultra
xTool M1 Ultra
1/8" Maple Plywood
1/8" Maple Plywood
1/8"(3mm) Maple Plywood
1/8"(3mm) Maple Plywood
Holographic Self-adhesive Vinyl
Holographic Self-adhesive Vinyl

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