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Report

Multi-purpose gluing/sanding jig design

Instruction
MultiAngleMITER.xcs
MultiAngleMITER
.xcs
Application scenario
Laser processing
Machine & module
xTool P2S
55W
Compatibles · 10
Material used
1/8"(3mm) Basswood Plywood
40
762

Information

      This is a modular, reconfigurable jig for setting angles, useful for both sanding and gluing applications.  A large number of predefined angle pieces are provided, both standard angles for boxes and roofing pitch angles for dollhouses and architectural mockups.
    

Instruction

1

Step1: Overall design and cutout

Multi-purpose gluing/sanding jig design instruction: step 1 - Overall design and cutout
Preview
Multi-purpose gluing/sanding jig design instruction: step 1 - Overall design and cutout
Preview

The design contains a base piece with an array of holes plus a series of different triangles for many useful angles (roof pitches from 6/12 through 16/12, plus 18,30, 45 and 60 degrees).  All angle pieces are cut with little feet that plug into the holes of the base pieces.

One way this can be used is for boxes or roofs of house/building models.  The triangles and base are sized so that they will overlap each other as shown in the photo, allowing pieces to be set in the angles for gluing.

2

Step2: Sanding option

Multi-purpose gluing/sanding jig design instruction: step 2 - Sanding option
Preview

A sandpaper block is also included in the design that may be used with the base to sand angles on cut edges, useful for making boxes or other mitered joints.

3

Step3: Laser Cutting Option

Multi-purpose gluing/sanding jig design instruction: step 3 - Laser Cutting Option
Preview
Multi-purpose gluing/sanding jig design instruction: step 3 - Laser Cutting Option
Preview

If you use just the base with a support rail, a piece laid on top of the triangles will rest at the angle of interest.  Note base is used with the triangles turned the other way relative to earlier steps in these instructions.  With care and practice, a base with piece like this can be placed upon the baseplate of the P2/P2S to have the laser cut the miter for you.

An example of this idea is in my earlier project https://www.designfind.com/project/28218-hanukkah-dreidel-design-with-compound-miter-cutting-jig

 

It is important, as shown in the 2nd picture, to ensure that the piece hangs over the base so the laser only cuts the piece at the angle, not the base below.  Typically, two or three passes of the laser will be required because the thickness will be greater than 3mm due to the angle.

Comments

Remixes

xTool Supplies Used in This Template

xTool P2S
xTool P2S
1/8"(3mm) Basswood Plywood
1/8"(3mm) Basswood Plywood