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Matching kids chair for learning tower

Instruction
Chair.xcs
Chair
.xcs
Application scenario
Laser processing
Machine & module
xTool P2
55W
Material used
18mm Oak Multiplex
1/4"(6mm) MDF
60
420

Information

      A matching chair for the learning tower.
https://www.designfind.com/project/39063-2-in-1-learning-tower-for-kids

    

Instruction

1

Step1: Lasercut templates

Matching kids chair for learning tower instruction: step 1 - Lasercut templates
Preview
Matching kids chair for learning tower instruction: step 1 - Lasercut templates
Preview

Lasercut the required design files.

You will only need to cut the side and the backrest. The other pieces can be cut with any circular saw.

2

Step2: Use double sided tape and drill holes

Matching kids chair for learning tower instruction: step 2 - Use double sided tape and drill holes
Preview
Matching kids chair for learning tower instruction: step 2 - Use double sided tape and drill holes
Preview
Matching kids chair for learning tower instruction: step 2 - Use double sided tape and drill holes
Preview

Use some double sided tape to tape the template to your 18 mm Multiplex. I used the same Grade 1 Oak as the 2 in 1 learning tower. 
Next mark out the templates with a pencil on your workpieces and drill some pilot holes to cut the inside rectangles.

3

Step3: Cut and route the pieces

Matching kids chair for learning tower instruction: step 3 - Cut and route the pieces
Preview
Matching kids chair for learning tower instruction: step 3 - Cut and route the pieces
Preview

Cut all workpieces as close to the pencil line as possible. Both inside and outside edges need to be cut. Use a router to route all the workpieces to the exact size of their template.

4

Step4: Mark and drill holes

Matching kids chair for learning tower instruction: step 4 - Mark and drill holes
Preview
Matching kids chair for learning tower instruction: step 4 - Mark and drill holes
Preview
Matching kids chair for learning tower instruction: step 4 - Mark and drill holes
Preview
Matching kids chair for learning tower instruction: step 4 - Mark and drill holes
Preview
  • Mark out the holes with a punch
  • Drill 8mm holes, 6mm deep
  • Clamp everything together and drill pilot holes for the mounting screws
  • Screw them together
5

Step5: Plug holes and sand everything

Matching kids chair for learning tower instruction: step 5 - Plug holes and sand everything
Preview
Matching kids chair for learning tower instruction: step 5 - Plug holes and sand everything
Preview
Matching kids chair for learning tower instruction: step 5 - Plug holes and sand everything
Preview

Plug the holes with some contrasting wood. I used Wenge plugs as I had them lying around. Flush cut the plugs and sand everything to achieve a perfect finish.

6

Step6: Finish the pieces

Matching kids chair for learning tower instruction: step 6 - Finish the pieces
Preview
Matching kids chair for learning tower instruction: step 6 - Finish the pieces
Preview
Matching kids chair for learning tower instruction: step 6 - Finish the pieces
Preview

I used some Rubio Monocoat - Cotton white to finish the piece. It's a 2 component finisher. Mix accordingly and simply rub in the oil with a cloth, leave it to rest for 5 minutes and whipe of any excess oil.

Comments

Remixes

xTool Supplies Used in This Template

xTool P2
xTool P2
1/4"(6mm) MDF
1/4"(6mm) MDF