ZatteVisser
Report

2 in 1 Learning tower for kids

Instruction
2_in_1_learning_tower.xcs
2_in_1_learning_tower
.xcs
Application scenario
Laser processing
Machine & module
xTool P2
55W
Material used
6mm MDF
18mm Oak Multiplex
2 hinges
2 locks
98
1172
Information
      A 2 in 1 learning tower for our little girl.
The file contains all required parts for reference. 
I only lasered 4 parts, I just cut the rest with a table saw. You can use any circular saw to cut the pieces. You will need a router to route the templates to the exact measurements.
A tutorial is provided for reference.
Hope you'll like it!
    
Instruction
1
Step1: Lasercut the design files
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Lasercut the required design files.

You will only need to cut the 

  • “Table-side”
  • “Bench-side”
  • “Bench-Tabletop”

The other pieces are just rectangles that can be cut with any saw.

2
Step2: Combine the template
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The “Bench-side” comes in 2 pieces.
I do not own an automatic conveyor feeder for P2 and it doesn't seem we can order them in the EU. Wish I could get my hands on one of those! :D

Next best option is to glue and nail both pieces together.

3
Step3: Use double side tape
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Use some double sided tape to tape the template to your 18 mm Multiplex. I used Grade 1 Oak, because, well, I love great Oaks!
Next mark out the templates with a pencil on your workpieces and drill some pilot holes to cut the inside rectangles.

4
Step4: Cut the pieces
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Cut all workpieces as close to the pencil line as possible. Both inside and outside edges need to be cut.

5
Step5: Route the pieces
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Use some double sided tape to combine the templates to your workpieces once more. Use a router to route all the workpieces to the exact size of their template.

6
Step6: Mark and drill holes
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  • Mark out the holes with a punch
  • Drill 8mm holes, 6mm deep
  • Clamp everything together and drill pilot holes for the mounting screws
  • Screw them together
7
Step7: Plug holes and sand everything
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Plug the holes with some contrasting wood. I used Wenge plugs as I had them lying around. Flush cut the plugs and sand everything to achieve a perfect finish.

8
Step8: Finish the pieces
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I used some Rubio Monocoat - Cotton white to finish the piece. It's a 2 component finisher. Mix accordingly and simply rub in the oil with a cloth, leave it to rest for 5 minutes and whipe of any excess oil. It's a great workout, believe me!
 

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