Step by Step guide for Tumbler Engraving for the xTool M1 using the Rotary Chuck RA2 Pro. I know some people have posted variations of a walk through, or portions of the process. I wanted to offer my understanding and things I have learned while using this machine. This walkthrough will: Start at tumbler layout XCS Setting up the tumbler on the RA2 Pro RA2 Pro setup in the M1 Preparing XCS for engraving Engraving Post Processing Sorry if this is a little long and wordy, but I understand there are users of all levels in this community, and I'd like to share my understanding of how I've been able to successfully repeat the engraving process for the tumblers. Some knowledge came came from failures. Some knowledge came from advice from others. I'd like to help you avoid the failure part if I can with these steps! There is a reason to every step in this process. It is detailed, but goes quickly once you understand the setup. I do go though this for every cup. Some of these steps are my preferences. The M1 is a versatile machine. With the versatility of the M1, There are variances to reach the same results. So every step or preference may not align with your particular preference or how you find it process to work best for you. So please accept this as an option on how to process, and if you find a better way that works for you, then by all means do it the way that you feel most comfortable and provides you with the best results. Instead of a video, I'm providing this as written instruction, as it helps me best when referencing instructions. Its the way I learn. So I hope this helps you in your journey.
The 2 point level allows you to use the mini level that came with the xTool machine for tumblers/water bottles that have a transition in the middle of the tumbler.
The file provides several sizes I have made and use for varying cups.
Note: for a little more stability, two cutouts of the same level and glued together provides a little more stability for the mini level.
As you use it, the slot for the mini level may start to loosen. As you can see in the picture a layer of painters tape (or any tape) will help close the gap and hold the level still.
After this step is complete, you can shut off the M1 until needed later. I prefer to not leave my machine idol, and turn it on when needed. This is my preference.
The first step to engraving the tumbler is knowing where the graphics will land on the tumbler.
Note: If you printed a line that stretched from the left line to the far right, it would completely circumference your cup.
The file attached to this step is meant to be a template. Ensure that whatever you do, the green lines are turned off when engraving, or you'll end up with this template engraved along with your design.
Now that you have a template of where you can work and where to add graphics, its time to have some fun designing your tumbler!
Note: on the tapered portion of the cup, some people have stated that the graphics feel a little squished. (A circle is not completely round, its squished left to right). I have found that when adding individual graphics on the bottom, I unlink the aspect ratio, and stretch the design just a small amount. This helps to reduce the compression.
Its time to remove the handle from the Tumbler. the xTool tumblers come with a little screw driver in the box.
This is the most stressful to me. (Along with straightening them back out) We've got several steps to go, but we are on our way. Now to get this tumbler in the machine!
Note: There are tools people have made and sell to help with this process. They say they help, but still require care. I have not tried them. Others do. Another personal preference.
The next several steps are important. As they with get the tumbler properly mounted on the rotary chuck, set the rotary machine in the M1, and align the laser in XCS with the physical location in the M1.
The purpose of these following steps are to get the cup properly mounted on the rotary chuck. These steps can be performed on a work surface. It does not have to be in the M1 Machine at this time.
Note: if the cup is not on axis, the height of the cup with vary relative to the laser, and change the focus distance. This will cause variance in your engraving. Taking the few minutes to ensure proper placement will help ensure better results.
The next steps squares the rotary chuck in the M1 and levels the cup.
Its best to leave the M1 off for these steps, as we are not ready to process the cup yet. This is setup.
Squaring the cup to the machine ensures the designs engrave vertically on the cup. if it is off square, the design will engrave and look slanted.
Leveling the cup sets the cup as level as can be so that the machine can etch the design as evenly as possible from top to bottom of the cup.
Congratulations, you've squared the rotary chuck to the M1 and leveled the tumbler. Next we'll measure the laser distance.
This step will find the average distance of the cup to the laser head.
Do not worry where the red dot lands in the machine. Its not needed using this method. You'll be manually entering your cup's distance. Do not move the RA2 around.
Taking Measurements: There are two methods to do this. if you do not have calipers, you can use the M1 ruler method. I prefer calipers, as this method does not require eyeing the measurement. I can read the value off the caliper.
You know have a tumbler that is properly
Circumference input into XCS
On the RA2 Chuck Axis
Square to the Machine
Leveled
Distance measured from laser head.
Time to get the RA2 aligned in XCS. On to the next step.
These steps will get XCS setup to understand where in the M1 the RA2 is setting. After this, we are good to go!
From here to the engraving: DO NOT TURN OFF THE SOFTWARE OR MACHINE. XCS will reset the settings completed in this step. if this happens, assume you have to perform this alignment again.
This was another lesson I learned the hard way. :(
Once the alignment is complete we're ready to go. Proceed to the next step.
This step is going to take some time. Its never been quicker than the estimated time, and always been longer. It can be short if its a small job. Or the engraving could be up to 3 hours or more for a full top to bottom wrap. So plan accordingly. Do not leave this machine unattended. Even though I have the fire suppression installed, I still would not count one that alone.
Note: While waiting, for powder coated cups/tumblers, the laser will blacken the engraved areas. It will not be pretty yet. You should see progress.
See you in the next step.
Sorry I do not have pictures of this part.
Return the lid to the cup. Enjoy!
At this point, you can embellish by adding a topper. There is a free template on design find for various toppers. Or specific files, or enjoy without.
Great job you did it.