James Pelt
Report

Small Desk Clock

Instruction
Small Desk Clock.xcs
Small Desk Clock
.xcs
Application scenario
Laser (30min)
Machine & module
xTool D1 Pro
20W
Material used
Clock mechanism
1½" Clock Hands
3mm Cherry Plywood
3mm Basswood Plywood
467
3095

Information

      This is a small clock, about 4 inches wide, that sits nicely on a desk, table, or shelf. It is an easy, quick project that only uses a half a sheet of 3mm plywood. 
    

Instruction

1

Step1: Gather materials

Obviously you will need a battery powered clock mechanism and hands. I suggest ClockParts.com. but only because they have one which auto adjusts for daylight savings time--which I think is really cool.

You will also need a single piece of a nice craft plywood, such as the xTool Select 3mm Cherry plywood used in the clock shown in the accompanying pictures. However, I also made one clock using Bubinga plywood from xTool Select and it really looks awesome, I just don't have the motor or hands for it, so no pictures yet. You can easily fit two panels on a single 12x12 inch piece of plywood.

 

2

Step2: Cut the panel

Small Desk Clock instruction: step 2 - Cut the panel
Preview

I have included both the XCS project file as well as the SVG it was based off of. For both, red denotes lines t cut, blue lines are to be scored, and green lines/areas are to be engraved. In this project, there are no blue lines.

 For those interested, the numbers on the face of a clock are each 30° separated from the others. So, to make a clock face first make a circle the size you are interested in. Then along that circle 12 will be a 0°, 1 at 30°  2 at 60°, 3 at 90°, 4 at 120°, 5 at 150°, 6 at 180°, and so on.

3

Step3: Bend the wood into shape.

Small Desk Clock instruction: step 3 - Bend the wood into shape.
Preview

First, you should mount the clock motor in the center hole. It does not need to be tight and secure at this point, but get it into place.

The clock panel should be carefully bent into the proper tent shape. Please see the pictures to get an idea of what you are after. The wood will flex and bend at the living hinges. I have found that it help to wet the hinge area with water about five minutes before you try to bend it. If bent aggressively, the hinge can crack, but if you use a little bit of patience, the hinge will bend nicely into position. 

Glue the tabs into the matching slots, and use a rubber band to hold it until everything dries.

Comments

Remixes

xTool Supplies Used in This Template

xTool D1 Pro
xTool D1 Pro
3mm Basswood Plywood
3mm Basswood Plywood