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Custom box in any size

Birthdaybox.xcs
Birthdaybox
.xcs
Application scenario
Laser (30min)
Machine & module
xTool P2
55W
Compatibles · 9
Material used
3mm Basswood Plywood
2018
14842
Information
      This how-to will show you how to generate the SVG needed to cut out a box in custom sizes
    
Instruction
1
Step1: Goto Boxes.py and chose the type of box you would lilke
Preview

open your webbrowser and head over to 

https://www.festi.info/boxes.py/?language=en

 

2
Step2: Settigns for our "Simple box"
Preview

In this how-to we will create a simple box with a lid.

  1. expand the lid setting and set the style to “overthetop”
  2. in ABox settings used for our sample box
    x=100
    y=100
    h=50
    unchecked “outside” so that the inside space of the box is 10x10x5cm
  3. Verify the thickness of the wood you want to use. 
    Default is 3mm
    you can leave the burn at 0.1 for a very tight fit of the joints.  If the parts are too tight to assemble you can lower this value
3
Step3: Download the svg
Preview

Click the download button and save the generated svg file

4
Step4: xTool Creative Space
Preview

open xTool Creative Space and place a piece of plywood or MDF into your P2. I like to align a new piece of material to the front right of the machine, as I can then get the close view of the corner of the material.

Take a close view image of the top left of the material, set the material to MDF or plywood and let the machine determine the thickness

 

5
Step5: Add the SVG
Preview
Preview

Drag and drop the downloaded SVG file into your design.

Important: if the SVG is too big, Creative Space will show a popup. Make sure to select “No, display it in the original size” otherwise you won't be able to assemble the box.

Next I rotate the entire design so it fits on the material I chose. You can also move single parts around to optimize the usage of your material. Just be careful to also move the cutout holes belonging to the part you're moving. Easiest way is to select all the lines belonging to a part and grouping it.

Use the close view to ensure that all the parts will fit and move single parts as needed

ABox usually creates an additional box for description label. This can be deleted

 

6
Step6: Prepare to cut
Preview

Select everything (Ctrl+A) and change "Processing type" to “Cut”

Setting “Reference” has worked well for me, so I don't change speed or power

7
Step7: Cut your design
Preview

Click the green “Start” button and “Start” in the preview window

In my design I added a “Happy Birthday” text and some flowers which are engraved on the lid

8
Step8: Assembly
Preview
Preview
Preview
3 More images

Start with the lid and align the cutouts from one of the narrow pieces with the cutouts from the lid. I needed some taps from a hammer to make the pieces join. don't Hammer on the small cutout edges because they will expand and break.

Repeat for all four sides.

For the box, the floor pegs fit into the cutout holes of the sides. Again I needed the hammer to get them to fit

9
Step9: final result
Preview
Preview

This is the finished box. 

Comments
Remixes
xTool Supplies Used in This Template
xTool P2
xTool P2
3mm Basswood Plywood
3mm Basswood Plywood