Crazy Innovation
Report

Display Gears Box

Instruction
DisplayGearsBox-P2.xcs
DisplayGearsBox-P2
.xcs
Application scenario
Laser processing (60min)
Machine & module
xTool P2
55W
xTool S1
20W
Compatibles · 1
Material used
1/8"(3mm) Walnut Plywood
453
3897

Information

      Four interlocking gear wheels in a display case. Art and engineering in perfect harmony.
This project was originally published on robives.com,The plans for making this project are available for everybody to download for free. 

    
Bill of Materials
xTool parts
atomm-bom-image
x1

* Currently only available in US store

Instruction

1

Step1

Display Gears Box instruction: step 1 -
Preview

All the parts apart for the pieces cut out and ready to go. Having cut out all the parts follow the instructions below to assemble the gear display.


 

2

Step2

Display Gears Box instruction: step 2 -
Preview
Display Gears Box instruction: step 2 -
Preview
Display Gears Box instruction: step 2 -
Preview

1、Glue together the two eighteen teeth gears. Make sure that they are aligned precisely.

2、Glue the outer ring to the thirty eight tooth gear as well as the centre hub. Again, make sure you are as accurate as possible with your alignment.

3、

Glue the eighteen toothed gear to the hub. You can use a dowel to make sure the holes are lined up accurately.


 


 

3

Step3

Display Gears Box instruction: step 3 -
Preview

Assemble the twenty two toothed gear as shown using the pentagon hub.


 


 

4

Step4

Display Gears Box instruction: step 4 -
Preview

Assemble the thirty toothed gear as shown using the pentagon hub.

Carefully glue the secondary gear ring in place making sure that the teeth are accurately lined up.

5

Step5

Display Gears Box instruction: step 5 -
Preview
Display Gears Box instruction: step 5 -
Preview

Glue together the three base pieces and fit the two longer dowels into place tapping them home with a hammer if necessary. They should be a tight fit and should not be free to turn.

Fit the various spacers into place as shown in the picture.



 

6

Step6

Display Gears Box instruction: step 6 -
Preview

Glue the eighteen millimetre long dowel into the knurled gear as shown. Make sure that it is sitting accurately square as the glue dries.


 

7

Step7

Display Gears Box instruction: step 7 -
Preview
Display Gears Box instruction: step 7 -
Preview

Fit the knurled wheel through the hole in the base plate,It should turn easily in the hole. Fit the small gear into place on the dowel,small gaer should turn easily via the knurled wheel.(Carefully glue the small gear and dowel together,Do not stick to the spacer)

8

Step8

Display Gears Box instruction: step 8 -
Preview
Display Gears Box instruction: step 8 -
Preview

1、Drop the largest gear onto the dowel. Check that it turns freely via the knurled wheel.

2、Drop the final gear onto the remaining dowel. Fit the remaining ring over it so that it holds the gear down but still allows it to turn.

9

Step9

Display Gears Box instruction: step 9 -
Preview
Display Gears Box instruction: step 9 -
Preview

1、Fit together the five main pieces of the frame

2、Put the transparent acrylic into the frame and fix it with glue


 

10

Step10

Display Gears Box instruction: step 10 -
Preview

Fit the frame over the gear to complete the project.

Comments

Remixes

xTool Supplies Used in This Template

xTool P2
xTool P2
xTool S1
xTool S1
1/8"(3mm) Walnut Plywood
1/8"(3mm) Walnut Plywood