For this project, you will need:
1. Inks:
• Single color: gold or yellow-brown (Speedball or xTool brands recommended)
2. Screen Printing Equipment:
• xTool screen printer
• 1 coated screen
3. Drying Tools (Only Need One) (Optional):
• Hairdryer
• Heat press
• Heat gun
4. Apparel:
• Dark brown shirt
1. Open xTool Creative Space:
• Start the xTool Creative Space application on your computer.
2. Prepare for Screen Engraving:
• Access the settings and set “Process on Flat Surface” to “Screen Preparation” to prepare the screen correctly.
• Click on “Calibrate Origin” and use the on-screen controls to align the laser to the top right corner of the screen for precise positioning.
3. Adjust Engraving Settings:
• Set the Easy Set parameters to 100% power and 135 speed. These settings are optimal for engraving the screen accurately.
Note: If you have Air Assist and it functions properly, use it to avoid issues with particles sticking to the mesh.
1. Size Your Design:
Using a Projector (Optional):
• Use a projector to cast the design onto the shirt for accurate placement.
• Mark the projected design’s position with small pieces of tape.
• Measure and adjust the design size in xTools to ensure it fits the shirt properly.
Without a Projector:
• If you don’t have a projector, estimate the design size.
• Measure the designated design area and adjust the size in xTools accordingly.
2. Center the Design:
• Fold the shirt vertically to find the center and align the design symmetrically.
• Mark the center with tape or sticker paper to guide accurate placement during printing.
1. Prepare the Screen:
• Use one screen for the single-color design. Ensure it is properly set up for engraving.
• Attach the frame fixing piece on the left side of the screen if necessary.
2. Align and Scale the Design:
• In xTool Creative Space, check that the design fits within the green engravable area of the screen.
• Verify that the design is horizontally mirrored to ensure correct printing on the shirt.
3. Begin Engraving:
• Press “Calibrate Origin” if not done already and adjust the laser head using on-screen controls.
• Start the engraving process by clicking “Process.” The duration will vary based on the design size, typically taking just over an hour.
• For newcomers to screen printing, consider watching a tutorial on YouTube for guidance on using the xTool Screen Printer.
1. Install the Engraved Screen:
• Remove the engraved screen from the laser cutter.
• Attach the screen securely to the screen printer.
2. Prepare the Shirt and Printing Plate:
• Place a sticky mat on the wooden plate of the screen printer to keep the shirt in place.
• Position the shirt on the mat, smoothing out any wrinkles.
3. Align the Shirt:
• Use the adjustment knobs at the bottom of the plate to align the shirt correctly.
• Center the shirt using tape markings as a guide for precise positioning.
4. Apply the Ink:
• Open the jar of gold or yellow-brown ink and stir it with the spatula.
• Apply a layer of ink to the screen.
• Use a squeegee to spread the ink across the design area, ensuring it penetrates the screen effectively.
5. Print and Dry:
• Lower the screen onto the shirt and drag the squeegee over the design to transfer the ink. Apply even pressure for consistent results.
• Lift the screen to inspect the design. If needed, apply additional coats of ink and repeat the process until the design is fully covered.
• Dry the ink using a hairdryer, heat gun, or heat press. The ink should be dry within a few hours; if air-drying, it may take up to 24 hours.
6. Complete the Process:
• Carefully remove the shirt from the plate to avoid smudging the ink.
• Allow the shirt to dry completely before handling.