For this project, you will need:
1. Ink:
• Black ink (Speedball or xTool recommended)
2. Screen Printing Equipment:
• xTool screen printer
• 1 coated screen
3. A Drying Tool (Optional):
• Hairdryer
• Heat press
• Heat gun
4. Apparel:
• Blue shirt
1. Open xTool Creative Space:
• Start the xTool Creative Space software on your computer.
2. Prepare for Screen Engraving:
• Adjust the settings by switching the “Process on Flat Surface” option to “Screen Preparation” for proper engraving.
• Click “Calibrate Origin” and align the laser with the top right corner of the screen using the on-screen controls for accurate positioning.
3. Configure Engraving Settings:
• Set the Easy Set parameters to 100% power and 135 speed for precise screen engraving.
1. Adjust Your Design Size:
With a Projector (Optional):
• Project the design onto the shirt for accurate placement.
• Mark the projected design’s position with small pieces of tape.
• Adjust the design size in xTools to fit the shirt appropriately.
Without a Projector:
• If a projector isn’t available, estimate the size of the design.
• Measure the area for the design and adjust the size in xTools accordingly.
2. Center the Design:
• Fold the shirt in half vertically to locate its center for precise alignment.
• Mark the center with tape or sticker paper to help with accurate placement during printing.
1. Prepare the Screen:
• Use the screen for the single color design. Ensure it is properly set up for engraving.
• Attach frame fixing pieces to the left side of the screen if needed.
2. Align and Scale the Design:
• In xTool Creative Space, check that the design fits within the green engravable area of the screen.
• Confirm that the design is mirrored horizontally for correct printing.
3. Start Engraving:
• Press “Calibrate Origin” if not done already and adjust the laser head using the on-screen controls.
• Click “Process” to begin engraving. The process will take just over an hour for the screen, depending on the design size.
• If you’re new to this, a YouTube tutorial on the xTool Screen Printer may be useful.
1. Install the Engraved Screen:
• Remove the screen (for black ink) from the laser cutter.
• Securely attach this screen to the screen printer.
2. Prepare the Shirt and Plate:
• Place a sticky mat on the wooden plate of the screen printer to keep the shirt in place.
• Lay the shirt on the mat, ensuring it is smooth and wrinkle-free.
3. Align the Shirt:
• Use the adjustment knobs at the bottom of the plate to position the shirt accurately.
• Center the shirt using tape markings for precise alignment.
4. Apply the Black Ink:
• Open the jar of black ink and stir with a spatula.
• Apply a layer of black ink to the screen.
• Use a squeegee to spread the ink evenly over the design area of the screen.
5. Print and Dry the Ink:
• Lower the screen onto the shirt and drag the squeegee across the design to transfer the black ink. Apply even pressure for consistent coverage.
• Lift the screen to check the design. Apply more ink if necessary and repeat until the design is fully covered.
• Dry the black ink using a hairdryer, heat gun, or heat press. Allow it to dry completely, which may take up to 24 hours if air-dried.
6. Finalize:
• Carefully remove the shirt from the plate to avoid smudging.
• Let the shirt dry thoroughly before handling.