Whiskey Gift Box - Slide Lid with Inlay

Instruction
Whiskey Box.xcs
Whiskey Box
.xcs
Application scenario
Laser processing
Machine & module
xTool S1
20W
Compatible xTool Machine
P3
F2
F2 Ultra UV
F2 Ultra(Single)
F2 Ultra
F1 Ultra
F1
F1 Lite
P2S
P2
M1 Ultra
M1
D1 Pro 2.0
D1 Pro
D1
Laserbox
M2
Material used
1/8"(3mm) Basswood Plywood
1/8"(3mm) Walnut Plywood
1/8"(3mm) Cherry Plywood
gift
187
2781

Information

      A decorative box to house a gift such as a bottle of whiskey. I cut some thick tool chest foam to secure the bottle safely and then covered that with sisal straw to disguise it. If you put the bottle to one side, you may also have room for 1-2 glasses as well. Pictures show how the box goes together - created used the AI box generator in XTS. After a really good sanding, I finished the whole thing with a coating of liquid food-grade wax which added a nice dark colour to the timber. I also used wood glue in my joins as I knew the whiskey bottle had some weight to it.
    

Instruction

1

Step1

Cut all the pieces - I set mine up as different canvases for different colours of timber.

To make the inlay, put some masking tape across the back of the cutout area. Apply glue to each inlay piece, one piece at a time, and ensure they are securely in place. Leave the masking tape on long enough for glue to dry. Give everything a good sand once done. On my box, the tab to pull the lid out goes on the right but you can alter your inlay or top design how you wish if you the opening to be on a different side. Just turn the design around to suit.

Glue the long sides to the back piece, then add in the outer piece of the top/bottom of the box (the shorter pieces). You will now have the lower part of the box completed.

Glue the inner pieces of the short ends in place - these will be what the lid rests on so they are shorter than the outer pieces.

Finally glue the thin edging piece to the top of the assembled box. This is what finishes the top edge nicely and holds the slide lid in. Make sure the glue has dried completely before sliding the lid in or else the lid will stick inside the box and it will be a pain to try to remove (not speaking from experience or anything!)

I then gave everything a coat of Bondall Liquid Wax (food-safe) to protect and darken the timber a bit. A little bit goes a long way and it's very oily so use a soft cloth to wipe into the timber.  

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