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[Laser cut and engrave] F2ultra Forced air induction, flame suppression, essential parts for cutting operations, prototype unit #2. — Project made with xTool D1 Pro machine for Laser cut and engrave.

F2ultra Forced air induction, flame suppression, essential parts for cutting operations, prototype unit #2.

Instruction

ハニカムボード排煙システム

.xcs

Application scenario

Laser processing (240min)

Machine & module

xTool D1 Pro

20W

Compatibles · 14

Material used

1/8"(3mm) Walnut Plywood

Information

      Improving the F-series: Solving the "Drop & Burn" issue I used to have trouble with the stock flat panel—cut pieces would fall, tilt, and get charred during multiple passes. To fix this, I built Prototype 2: a smoke/flame extraction box using a 300x300mm honeycomb board.

Results: The extraction works perfectly! I’m finally free from manually using a compressor and air duster to manage smoke. I’m already working on fine-tuning the details.

I’m currently updating the XS files (dealing with some translation issues), so stay tuned. Hope this helps anyone facing similar issues!

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My2025

jig

F-series flame suppression exhaust auxiliary system

Instruction

Step1

Materials

Item: 3mm Walnut Plywood (300mm x 300mm) by xTool

Characteristics: Double-sided walnut veneer. Both the wood and the adhesive are high-density and hard.

Odor: Produces a stronger, distinct odor during engraving and cutting compared to basswood.

Precision: Higher dimensional accuracy than basswood (2.8–2.9mm); vernier caliper measurements are consistently near 3.0mm.

Compatibility / Design

Base: Third-party Honeycomb Board (300mm x 300mm).

Modifications: Designed to fit the 300mm board size by engraving shallow, oval-shaped recesses at each corner to accommodate 8 rivets (Size: 2mm height x 8mm diameter)

Important: Why draw at 310mm oversize for 300mm material?

When working with a 300mm x 300mm design:

Conclusion: The cutting process will inevitably fail.

Reason: If the maximum material size and the drawing size are the same, it is difficult to perfectly align the edges to be cut, so by making the drawing size a few mm larger on both
sides, you can ensure cutting from end to end.

When working with a 310mm (oversized) material:

Marking: Mark the precise center point on the material.

Setup: Place the material horizontally and perpendicularly using jigs or fixtures.

Aiming: Align the laser module exactly with the center point of the material.

Verification & Processing: After confirming and adjusting the position via framing, start the laser process.

Note: Although a slight deviation (approx. 0.5mm) may occur, it can be corrected using the connecting boards during assembly.

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