Jeffery
Jeffery
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Laser Cut Wooden Captain America Figurine with Shield

Instruction
Captain America Flat Pack.xcs
Captain America Flat Pack
.xcs
Application scenario
Laser processing
Machine & module
xTool F1 Ultra
20W
Compatibles · 12
Material used
1/8"(3mm) Basswood Plywood
533
4476

Information

      New files uploaded 26 Jan 2026  Added file formats for LBRN2, XCS, DXF, SVG and AI 
I've made a lot of tweaks to the design.

Enjoy!
    

Instruction

1

Step1: Assemble head

Laser Cut Wooden Captain America Figurine with Shield instruction: step 1 - Assemble head
Preview
Laser Cut Wooden Captain America Figurine with Shield instruction: step 1 - Assemble head
Preview
Laser Cut Wooden Captain America Figurine with Shield instruction: step 1 - Assemble head
Preview
5 More images

Cut out all pieces.  Assemble the head and set aside.

2

Step2: Assemble body

Laser Cut Wooden Captain America Figurine with Shield instruction: step 2 - Assemble body
Preview
Laser Cut Wooden Captain America Figurine with Shield instruction: step 2 - Assemble body
Preview
Laser Cut Wooden Captain America Figurine with Shield instruction: step 2 - Assemble body
Preview
5 More images

Again, lay out pieces as in the picture.

Assemble as shown.

3

Step3: Assemble arms

Laser Cut Wooden Captain America Figurine with Shield instruction: step 3 - Assemble arms
Preview
Laser Cut Wooden Captain America Figurine with Shield instruction: step 3 - Assemble arms
Preview
Laser Cut Wooden Captain America Figurine with Shield instruction: step 3 - Assemble arms
Preview
2 More images

Note that the T pieces for the arms have 2 small protrusions on them. The legs don't have them. The T piece on the left is the correct one for the arms.

4

Step4: Assembly legs

Laser Cut Wooden Captain America Figurine with Shield instruction: step 4 - Assembly legs
Preview
Laser Cut Wooden Captain America Figurine with Shield instruction: step 4 - Assembly legs
Preview
Laser Cut Wooden Captain America Figurine with Shield instruction: step 4 - Assembly legs
Preview
Laser Cut Wooden Captain America Figurine with Shield instruction: step 4 - Assembly legs
Preview

Make sure to put the gear side towards the center. There is a flat side of leg and foot.

5

Step5: Assemble shield

Laser Cut Wooden Captain America Figurine with Shield instruction: step 5 - Assemble shield
Preview
Laser Cut Wooden Captain America Figurine with Shield instruction: step 5 - Assemble shield
Preview

Put a little glue on the end of the handle and between the shield pieces.

6

Step6: Glue if all together

Laser Cut Wooden Captain America Figurine with Shield instruction: step 6 - Glue if all together
Preview

Glue everything together. 

Note: Some of the pieces are really small and do not cut well.

I'll be working on a redesign that is a bit larger. 

Comments

Remixes

xTool Supplies Used in This Project

xTool F1 Ultra
xTool F1 Ultra
1/8"(3mm) Basswood Plywood
1/8"(3mm) Basswood Plywood

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