Small Garden Stool

Instruction
Stool.xs
Stool
.xs
Application scenario
Laser processing
Machine & module
xTool S1
20W
Compatible xTool Machine
P3
F2
F2 Ultra UV
F2 Ultra(Single)
F2 Ultra
F1 Ultra
F1
F1 Lite
P2S
P2
M1 Ultra
M1
D1 Pro 2.0
D1 Pro
D1
Laserbox
M2
Material used
Pine Wood
1/4"(6mm) Birch Plywood
gift
3
871

Information

      I built this garden stool for my wife,, to make her gardening hobby more comfortable and enjoyable. The xTool S1 let me create precise templates and add a meaningful engraved design on top. Now it’s both a helpful tool for her outdoor work and a decorative piece that brings a little extra warmth into our home.

This project combines traditional woodworking with the precision of the xTool S1 to create a small, sturdy garden stool—perfect for outdoor work, porch décor, or gifting. The build centers around a set of laser‑cut templates that make layout fast, accurate, and repeatable. Each template marks out the exact dimensions, angles, and joinery locations needed to cut the stool’s parts using standard woodworking tools like a saw, chisel, or router.

The S1 handles all the layout work:
• Cutting the templates from plywood or acrylic
• Marking guidelines directly onto your workpieces
• Engraving the decorative top panel design included in the project file

Once the templates are made, the woodworking process becomes straightforward. You simply trace, cut, and assemble. The engraved top design adds a personal, handcrafted touch—whether you choose the included “In due season we will reap – Galatians 6:9” artwork or swap in your own.

This project is great for beginners learning hybrid woodworking, makers who want repeatable accuracy, or anyone looking to create a functional outdoor piece with a meaningful design.

https://x.com/Thrasher114/status/2076293914147876922

https://www.facebook.com/groups/3512978005676322/?multi_permalinks=3938671283106990
    

Instruction

1

Step1: Cut out included templates

Small Garden Stool instruction: step 1 - Cut out included templates
Preview

First, cut out the templates included in the xTool Studio file.  The templates are cut to the dimensions used int he project for each part.  You can use these to accurately mark your workpiece and then cut with traditional woodworking tools. 

2

Step2: Prepare the Legs - Start with the angles

Small Garden Stool instruction: step 2 - Prepare the Legs  - Start with the angles
Preview
Small Garden Stool instruction: step 2 - Prepare the Legs  - Start with the angles
Preview

If you aren't using the templates.  the legs will need to be dimensioned to 1"x2"x11"  with a 12 degree angle cut on each end.  These angles should be parallel.  If you use the template simply attach the template and use either a table saw or router to trim off any excess.

 

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Step3: Cut the Dado

Small Garden Stool instruction: step 3 - Cut the Dado
Preview
Small Garden Stool instruction: step 3 - Cut the Dado
Preview

The red lines are set up to score into the template.  You could also use these to mark your actual workpiece.  After that simply follow the guidelines to cut the dado ½ inch deep.  This will receive the long side stretcher. 

I used my table saw with the blade set to ½ inch height.  I then used my miter gage to hold the leg at the 12 degree angle and nibble away the area between to two red score lines.

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Step4: Add the notch

Small Garden Stool instruction: step 4 - Add the notch
Preview
Small Garden Stool instruction: step 4 - Add the notch
Preview

The leg template also has the appropriate placement of the short side stretcher notch.  This is also ½ inch in depth and is cut 90 degrees to edge of the leg.  

For this step, i once again used the table saw to cut out the notch a little bit at a time.

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Step5: Cut the stretchers

Small Garden Stool instruction: step 5 - Cut the stretchers
Preview

The stretchers are easy to cut.  They are 1"x2"  and the long stretcher is 15 ¾" on the longest edge.  The short stretcher is the same but 7 ¾ " on the edge.  I used the miter gage to cut these at the 12 degree angle at each end.  These cuts are not paralell.

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Step6: Assembly

Small Garden Stool instruction: step 6 - Assembly
Preview

Next, start assembling the legs with the stretchers.  I used a straight edge to make sure the legs are lined up correctly and then glued the stretcher in and used some brad nails to hold it in place. 

Once you have the front and back assembled like shown in the picture.  You can then add the short stitchers to complete the frame.

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Step7: Cut and engrave the top

Small Garden Stool instruction: step 7 - Cut and engrave the top
Preview

Cut the top to the desire dimensions. I have included templates for this.  One is rounded and one is square edges.  You could probably cut out the square edged version just by going by the dimensions of the template  (17 1/8  " x8 ½ ")

Next I placed the top in the S1 to engrave.  The xTool Studio file has the settings used on the S1 20w laser.  You may need to adjust for your machine.

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Step8: Final Assembly

Small Garden Stool instruction: step 8 - Final Assembly
Preview

For the final assembly, I used pocket hole screws to attach each leg.  Just drill in on the inside of each leg.  

I sanded and stained my stool to give it a great finish. 

I hope you have enjoyed this project.  It was a fun build for me.  Please check out my YouTube channel to see my other projects.

K B Designs - YouTube

https://x.com/Thrasher114/status/2076293914147876922

xTool Atomm Community | Facebook

https://www.facebook.com/groups/3512978005676322/?multi_permalinks=3938671283106990

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